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Turnkey projects

Engineering in electrical engineering

An integrated approach allows clients to entrust the entire project process to experts, freeing them from the need to coordinate different suppliers or contractors.

Quality

A high-quality and simple solution adapted to your needs

Professionalism

Knowledge and skills to solve all your questions and problems

Efficient and effective to the goal

Through correct and well-arranged work and with your cooperation, we achieve results together

Experience

Years of experience, numerous multinational projects, satisfied end customers

Turnkey projects

Turnkey projects provide clients with a simple solution that combines expertise, experience and comprehensive support, enabling them to realize their electrical projects with reliability and efficiency.

1

Initial phase

Experts conduct a detailed analysis of the client's requirements to understand the specific needs and goals of the project.

2

Designing

A team of engineers creates project plans and technical specifications based on the client's requirements, taking into account all relevant factors such as safety, efficiency, sustainability and regulatory requirements.

3

Purchase of materials

The procurement of all necessary materials and equipment for the project is ensured, with a careful selection of quality components from reliable suppliers.

4

In construction

A team of qualified experts performs the installation of electrotechnical systems in accordance with the project, following the best practices and industry standards.

5

Testing and commissioning

After installation, tests are carried out to ensure that the systems are correctly installed and functional, and that they meet all necessary standards and regulations.

6

Maintenance and support

After the completion of the project, regular maintenance and support is provided to ensure the long-term optimal functioning of the electrotechnical systems.

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Project development

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Procurement of equipment

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Assembly and connection of equipment

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Programming of automation equipment

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FAT testing

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Commissioning and SAT testing

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Maintenance

Project development includes all steps from planning to project implementation and monitoring. This process includes defining goals, planning activities, designing, executing works, and monitoring and evaluating progress. The goal is to ensure the successful implementation of the project in accordance with the set requirements and goals.

Analysis of requirements

Requirements analysis is a fundamental step in project development. In this phase, the needs, requirements and objectives of the project are explored in order to define the scope and direction of future activities. Requirements analysis includes the identification of problems or opportunities that the project should solve or take advantage of, the definition of functional and technical requirements, as well as the determination of limitations and resources that are available for the implementation of the project. This phase enables a clear definition of project goals and the establishment of a foundation for further planning and implementation.

Defining specifications

Defining specifications is a key step in project development that involves detailing the requirements and characteristics of the product, system or service being developed. This phase includes the precise determination of functional, technical and other requirements that will be met during the development and implementation of the project. Defining specifications allows clear setting of expectations, standards and parameters that will be measurable and verifiable throughout the project development process. In addition, precisely defined specifications facilitate communication between all project stakeholders and ensure that goals are achieved in an efficient and satisfactory manner.

Creation of technical documentation (according to GAMP)

GAMP (Good Automated Manufacturing Practice) provides structure and guidelines for the development, implementation and maintenance of automated systems in the pharmaceutical and related industries. Creating technical documentation according to GAMP guidelines is a key step in ensuring quality and compliance in automatic production. This phase includes the creation of various types of technical documentation, including:

Functional requirements

A detailed description of the functions and performance that the automated system must provide to meet the needs of the user. These requirements precisely define the expected functions, operating conditions and interaction with the system.

Design specification

A detailed system design specification that describes the architecture, components, interfaces, communication protocols and other technical characteristics of the system. This documentation ensures an understanding of the system design and enables verification of compliance with user requirements.

Test documentation

Test plans, scripts, procedures and reports that are required to verify the correctness and functionality of the automated system. This documentation ensures that all aspects of the system are tested and validated against defined specifications.

Validation documentation

Documentation accompanying the system validation process to ensure its ability to meet anticipated requirements and specifications. This documentation includes all steps of the validation process, test results, conclusions and recommendations.

Maintenance and change management

Documentation that describes procedures for system maintenance, upgrades, modifications, and change management. These documents ensure that system changes are carried out in a controlled manner and in accordance with rules and regulations.

This phase includes the identification, review, selection and procurement of all necessary materials, equipment or technology required for the successful implementation of the project. Procurement of equipment may include cooperation with suppliers, negotiations on prices and terms of delivery, and ensuring the quality and compatibility of the purchased products with the project. This phase is crucial to ensure the availability of the necessary resources and materials and to protect the interests of the project in terms of cost, time and quality.

Cooperation with renowned manufacturers

Through years of successful business, we have established partnerships with the world’s leading manufacturers of equipment, technology and components in the field of industrial automation, electrical engineering and mechanical engineering, which allows us flexibility, diversity and competitiveness in offering solutions for our clients. This cooperation gives us access to the latest technological solutions, innovations and high-quality equipment, which is essential for the successful realization of our projects.

Selection of optimal equipment for the client’s needs

Through partnerships with renowned manufacturers, we provide our clients with high-quality products and solutions that are tested, reliable and adapted to their specific needs and requirements. In addition, cooperation with manufacturers gives us access to expert knowledge and support, which additionally ensures the success and quality of our projects.

Ensuring the most favorable conditions

At Autegra, we are dedicated to ensuring the most favorable conditions for our clients so that their projects are successful and economical. In this way, we strive to provide added value and support in the realization of their projects, enabling them to achieve success with optimal use of resources and cost reduction. We achieve this through several key approaches.

Strategic procurement

We provide the best prices for the equipment and materials needed for our projects. We actively negotiate with suppliers to ensure competitive prices and favorable procurement conditions.

Efficient cost planning

When planning and developing projects, we carefully analyze costs and look for ways to optimize and reduce costs without compromising the quality or functionality of the project.

Flexible access to financing

We work with clients to find the most favorable financing models that match their needs and capabilities. This may include leasing, financing or customized payment options to facilitate investment in projects.

Transparency and trust

Through transparent communication and openness in negotiations, we build long-term trust with our clients. We provide clear information about prices, costs and terms of cooperation to ensure full understanding and satisfaction of our clients.

Assembly and connection of equipment are key steps in the process of realization of industrial automation and electrical engineering projects. We pay special attention to these stages in order to ensure a quality installation of equipment that will meet the needs of our clients.

Our expert team installs equipment according to technical specifications and plans. This includes placing components, connecting electrical and mechanical parts, and placing equipment in appropriate locations.

After assembly, the electrical circuits are connected according to the electrotechnical plans. This process involves connecting cables, conductors and connectors and ensuring proper electrical connections.

An important step is to test the equipment to ensure its correctness, functionality and compliance with technical requirements. This includes checking electrical and mechanical parameters and detecting potential problems or defects.

After successful testing, the equipment is put into operation and prepared for use. This step includes parameter setting, calibration, adjustment and possibly user training for safe and efficient use of the installed equipment.

Own experienced and certified technicians

At Autegra, we are proud of our own team of experienced and certified technicians who are key to providing top-notch services in the field of industrial automation and electrical engineering. Our technicians have rich experience and expertise in their fields of activity, which enables them to perform their tasks efficiently and precisely.

The certificates of our technicians confirm their expertise and ability to work in complex industrial environments. Through continuous education and training, our technicians stay abreast of the latest technologies, trends and industry standards.

Installation in accordance with technical documentation and regulations

Equipment assembly is carried out strictly in accordance with technical documentation and regulations to ensure a high level of quality, safety and compliance with industry standards. We carefully follow the technical specifications, plans and instructions to ensure the precise implementation of every detail.

All our technicians have access to detailed technical documentation that clearly defines assembly procedures, equipment specifications and all necessary steps for a successful installation. In addition, we adhere to all relevant industry regulations, norms and standards to ensure our installation is fully compliant with regulatory requirements.

Through systematic verification and quality control throughout the assembly process, we ensure that each stage is performed exactly according to specifications and that there are no deviations that could jeopardize the performance or safety of the equipment. Our goal is to provide clients with an installation that is reliable, functional and long-lasting, and that will meet their needs and expectations at the highest level.

Automation equipment programming is a key component of our services in industrial automation. Our team of experienced programmers has expertise and rich experience in programming various types of automation equipment, including PLC systems, SCADA systems, DCS systems, robotic systems and others.

Our approach to programming is based on understanding the needs and requirements of the client and adapting the programming code to match the specific functionalities and processes being automated. We use the latest technologies and programming tools to ensure a high level of efficiency, reliability and flexibility in our solutions.

Our developers conduct tests and simulations to verify the correctness and functionality of the program code before implementation in a real environment. Throughout the process, we are dedicated to ensuring that the programming is fully compliant with technical requirements, security standards and regulatory regulations.

Our goal is to provide clients with high-quality solutions that optimize processes, increase productivity and reduce costs through effective automation. Through the programming of automation equipment, we ensure that our clients achieve a competitive advantage and achieve excellent results in their businesses.

PLC, SCADA, DCS systems

PLC (Programmable Logic Controller)

A PLC is a computer system used to manage and control automated processes in industry. It consists of a central unit or processor that executes program code and input and output modules for connection to external sensors, actuators and other equipment. PLC systems enable programmability and flexibility in managing various processes, such as production, transportation, distribution and other industrial applications. They are used to monitor devices, monitor and control various parameters, and implement logic and regulatory functions.

SCADA (Supervisory Control and Data Acquisition)

SCADA is a system for monitoring, managing and collecting data on industrial processes in real time. It consists of a central computer system or SCADA server that communicates with distributed devices via a communication network. SCADA systems enable visualization of the process through a graphical user interface, collection of data on the performance and state of the equipment, and remote management and control of the process. They are used in various industries, such as energy, manufacturing, transportation, water supply and others, to monitor and manage distributed systems.

DCS (Distributed Control System)

DCS is a distributed system for management and control of industrial processes consisting of several distributed controllers or workstations connected to a central monitoring and control system. DCS systems enable integrated control over different parts of the process, from sensors and actuators in the field to a central monitoring system. They provide advanced functionalities such as regulatory logic, alarms, data archiving and diagnostics, which makes them suitable for complex and demanding industrial applications, such as power plants, petrochemical plants, water treatment processes and the like. DCS systems often have a high degree of reliability, redundancy and scalability to meet the needs of large industrial processes.

Custom software development

Our approach to software development is based on a deep understanding of the business processes and challenges our clients face, enabling us to create solutions that optimally support their operations and goals.

Our expert team of developers and software engineers work with clients to identify their needs and requirements and create software solutions that fit their specific business processes. This includes all phases of software development, from requirements analysis and design to implementation, testing and post-go-live support.

Through the software development process, we apply the latest technologies, methodologies and practices to ensure high quality, reliability and functionality of our solutions. We offer flexibility and adaptability at every step of the process to ensure that software solutions meet the changing needs and requirements of our clients.

Our goal is to provide clients with software solutions that enable them to achieve operational efficiency, competitive advantage and long-term success. Through client-tailored software development, we strive to create value and satisfaction for each of our clients.

Checking the functionality and correctness of the equipment in factory conditions

FAT (Factory Acceptance Testing) testing is performed in a factory environment by the equipment manufacturer or supplier to ensure that the equipment performs in accordance with the technical specifications and requirements of the client.

During FAT testing, the equipment is subjected to a series of checks, simulations and tests to ensure that it meets all the required performance and functionality. This may include testing different operating modes, checking safety functions, measuring performance, simulating different operating conditions, and checking interfaces and communication with other systems.

The goal of FAT testing is to confirm that the equipment works as intended and that it meets all the technical and functional requirements defined in the specifications. This testing also provides an opportunity for the client to review and approve the equipment prior to delivery, ensuring transparency and confidence in the equipment delivered.

At Autegra, we perform FAT testing as part of our comprehensive approach to ensuring the quality and reliability of our products and services. Through detailed planning, execution and documentation of FAT testing, we ensure that our equipment meets the highest standards and expectations of our clients before it goes into the field.

Commissioning and SAT testing (Site Acceptance Testing) are key steps in the process of implementing industrial equipment and systems in the field.

Commissioning includes installation, configuration and initial setup of the equipment at the client’s location. Our experts ensure that the equipment is properly installed, connected, tested and calibrated so that it is ready for operational use. This includes checking the physical installation, connecting to power and communication systems, setting parameters and performing preliminary tests to verify correctness.

Commissioning is followed by SAT testing, which is carried out on site (at the client’s location). This phase includes detailed testing and verification of the equipment to ensure that it meets all the technical and functional requirements defined in the specifications. Testing includes the simulation of real working conditions, checking performance, safety functions, interfaces with other systems and performance in a real environment.

The goal of SAT testing is to confirm that the equipment is working as intended and that it meets all the client’s requirements and expectations at their location. This testing also allows the client to confirm acceptance of the equipment before it is formally put into operational use.

Supervision of commissioning of equipment

Supervision of equipment commissioning ensures that all phases of the implementation process are carried out in accordance with the plan and technical specifications. This includes monitoring the physical installation, checking connectivity with other systems, setting parameters, performing tests and solving any problems. Our experts provide support and supervision to ensure successful equipment commissioning and client satisfaction.

Final testing

Final testing is a key step in the process of implementing industrial equipment and systems, which is carried out after commissioning to ensure full functionality, safety and compliance with the client’s technical requirements and expectations. This testing includes checking all functions and performance of the equipment in a real working environment and identifying and solving any defects or problems. The goal of the final testing is to confirm that the equipment meets all the set standards and is ready for full operational use. Our experts ensure that thorough and comprehensive final testing is carried out so that clients are sure of the quality and reliability of the delivered equipment and systems.

Operator/user training

Operator/user training is a key part of the process of implementing industrial equipment and systems, and our goal is to train users to use the equipment independently and safely and to support them in maximizing its performance and efficiency. Through structured and customized training, we ensure that users are able to use the full potential of the equipment and achieve the desired results in their operations. Our training is adapted to the specific needs and knowledge levels of users and includes the following activities:

Theoretical training

Providing basic information about the operation and functionality of the equipment, as well as a more detailed theoretical explanation of key processes and procedures.

Practical training

Demonstration of the use of equipment through practical examples and exercises, so that users gain practical experience and confidence in handling the equipment.

Safety training

Education on safety aspects of working with equipment, recognition of potential dangers and proper handling in case of accidents or emergency situations.

Maintenance training

Learning basic equipment maintenance procedures, regular maintenance, fault diagnosis and basic solutions for their elimination.

Continuous support

Providing support and advice to users during and after training, to ensure continuous improvement and effective use of equipment.

Maintenance of industrial equipment is a key activity in ensuring its reliability, longevity and efficiency during its operational life. At Autegra, we provide comprehensive maintenance services that include preventive, predictive and corrective maintenance to ensure the optimal functioning of our clients’ equipment.

Preventive and corrective maintenance

Preventive maintenance involves regularly scheduled maintenance and inspections of equipment to prevent breakdowns and detect potential problems before downtime occurs. Predictive maintenance uses advanced diagnostic and data analysis techniques to predict failures and plan interventions before critical problems occur. Corrective maintenance is aimed at quickly and efficiently solving malfunctions and repairing equipment in order to reduce production losses and minimize downtime.

Our maintenance teams consist of highly qualified technicians and engineers who have extensive experience and expertise in the maintenance of various types of industrial equipment. Using the latest technologies, tools and maintenance practices, we ensure that our clients’ equipment is in optimal condition and continuously meets their needs and requirements.

Equipment servicing

Equipment servicing is a key service we provide for the maintenance and repair of our clients’ industrial equipment. We provide fast support for regular maintenance, repairs, replacement of parts, calibration and testing of equipment. Our goal is to ensure continuous business through periodic checks, quick interventions and advice and support for users. Through our dedication to quality and reliability, we become a reliable partner on the way to the success of our clients.

Providing technical support

Providing technical support enables customers to maximize equipment life, reduce maintenance costs and increase the productivity of their operations. Through our maintenance services, we strive to be a reliable partner on the way to the success of our clients.

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